asphalt pavement resurfacing

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A Step-By-Step Breakdown of the Asphalt Resurfacing Process

 

Are you considering asphalt resurfacing but unsure about the process? Asphalt resurfacing can rejuvenate your aged and worn pavement, making it look and function like new. In this blog, we’ll break down each step of the asphalt resurfacing process, providing you with essential insights on how it can extend the lifespan and enhance the safety of your pavement.

What Is Asphalt Resurfacing?

Asphalt resurfacing, often referred to as overlaying, is a renovation process that revitalizes aging and deteriorated pavement by adding a new layer of asphalt over the existing one. Unlike a complete overhaul, which requires tearing out the old pavement entirely, resurfacing is like giving your driveway or parking lot a facelift. It’s not just about aesthetics—this process extends the life of the pavement by addressing structural issues like cracks, potholes, and general wear and tear.

Asphalt pavement resurfacing is a cost-effective and time-saving alternative to full pavement replacement. It offers multiple benefits: enhancing durability, improving safety by smoothing out uneven surfaces and boosting curb appeal with a fresh, new look. For property owners, this means saving money and minimizing disruption and downtime—essential factors for commercial properties where every hour of accessibility counts.

Why Consider Asphalt Resurfacing?

Opting for the asphalt resurfacing process is a strategic decision for managing pavement maintenance effectively. It is particularly beneficial when the foundation of the pavement remains structurally sound but the surface has begun to show signs of aging and wear. Resurfacing can address these issues without the need for more extensive and expensive repairs, making it a preferred choice for extending pavement life while keeping costs under control.

The Asphalt Resurfacing Process: A Step-By-Step Guide

Let’s jump into a step-by-step guide to the asphalt resurfacing process:

Step 1: Assessment and Planning

Before the asphalt resurfacing process can begin, a detailed assessment of the existing pavement is crucial. This initial evaluation helps identify specific issues such as cracks, potholes, and areas where water pools, which could undermine the new surface if not addressed. Professionals from Phillips Paving will conduct a thorough inspection to determine the extent of damage and the best approach to take. Planning also involves mapping out the project scope, including any necessary milling, base repair, and the amount of new asphalt required.

Assessment and planning are foundational to ensuring the resurfacing process addresses all existing and potential issues. This step prevents future complications and guarantees that the resurfacing serves its purpose effectively.

Step 2: Preparing the Existing Pavement

Preparation is key to the success in the asphalt resurfacing process. This stage involves cleaning the surface thoroughly to remove dirt, debris, and any loose particles. It’s crucial to have a clean surface to ensure that the new asphalt layer adheres properly to the old one. Preparation also includes addressing any structural damages such as filling cracks and patching potholes. This not only helps in preventing further deterioration but also ensures a smooth base for laying the new asphalt layer.

Step 3: Milling (If Necessary)

Milling is a process that may be required if the existing surface is uneven or too high due to previous resurfacing efforts. Milling involves removing the top layer of the asphalt to smooth out irregularities and create a uniform surface to which the new asphalt can bond. It’s an important step for maintaining proper pavement height and managing transitions between different areas, like driveways and garage entries.

Milling ensures that the new surface will look good and function effectively by promoting proper drainage and alignment with existing structures.

Step 4: Applying Tack Coat

Once the surface is prepared and milled, a tack coat is applied. This sticky, liquid asphalt serves as a glue between the old and new pavement layers. The tack coat is crucial for the longevity and effectiveness of the resurfacing process because it helps prevent the layers from separating over time. Proper application of the tack coat ensures that the new asphalt will adhere properly, providing a seamless, durable surface.

Step 5: Laying the New Asphalt

After the tack coat has set, the new layer of asphalt—typically a hot mix asphalt—is laid down. This step requires precision and speed to ensure that the asphalt is evenly distributed before it begins to cool. The thickness of the asphalt layer can vary depending on the traffic load and the specific requirements of the pavement area. Professional paving contractors use specialized equipment to spread and level the asphalt, ensuring a smooth, compact surface.

Step 6: Compaction and Finishing

Compaction is a critical step in the asphalt resurfacing process. Once the new asphalt layer has been laid, it must be compacted to remove air pockets and ensure the material is densely packed. This is achieved using heavy rollers that press down on the asphalt, binding the aggregate, sand, and bitumen together. Proper compaction increases the pavement’s load-bearing capacity and extends its lifespan by making it less susceptible to water penetration and weathering.

The finishing touches are then applied to ensure the surface is smooth and meets all specifications for slope and grade. These adjustments are crucial for proper drainage and overall functionality of the pavement. The surface finishing also involves reinstating any pavement markings or adding new ones to enhance the safety and aesthetics of the roadway or parking lot.

Step 7: Curing and Marking

The newly laid and compacted asphalt must cure before it can fully bear vehicle loads. Curing time can vary depending on the type of asphalt used, temperature, and humidity conditions. During this period, it’s important to keep traffic off the surface to avoid any marks or damage. Once cured, the final step is to apply pavement markings. These markings are essential for directing traffic, ensuring pedestrian safety, and complying with local regulations. High-quality paints or thermoplastics are used for lasting visibility and wear resistance.

 

Enhance Your Pavement with Professional Resurfacing

Ready to give your driveway or parking lot a new lease on life? Discover the high-quality asphalt resurfacing services offered by Phillips Paving. Our team of experts uses state-of-the-art equipment and techniques to ensure your pavement is visually appealing, durable, and long-lasting. Don’t let minor issues turn into major headaches.

Our Resurfacing Services

 

Contact Phillips Paving Today

Asphalt resurfacing is an excellent investment for property owners looking to restore their pavement’s functionality and appearance without the full replacement cost. By following a detailed, step-by-step process, Phillips Paving ensures that each resurfacing project is performed with the highest standards of quality and professionalism. From initial assessment to the final markings, every step is handled with precision to extend the life of your pavement and enhance its performance and curb appeal.

Trust us to bring our expertise and quality craftsmanship to your next paving project.

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